Lead-acid battery production/assembly line

General:1. Production capacity: 100 pcs/hour.2. Parameter: 12V, 500-200AH.3. Electricity: 380V, 50Hz.4. Air: compressed, 0.6 Mpa.5. Floor: 100m*20m*8mFlow chartEquipment list1. Plate casting machineNo.ItemsUnitSpecificationRemarks1Capacity8H2800 pieces2Casting speedmin6-12 mold3Casting sizemm330*1304Casting&n

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General:
1. Production capacity: 100 pcs/hour.
2. Parameter: 12V, 500-200AH.
3. Electricity: 380V, 50Hz.
4. Air: compressed, 0.6 Mpa.
5. Floor: 100m*20m*8m

Flow chart
Lead Acid Battery Production/Assembly Line

Equipment list
1. Plate casting machine
No.ItemsUnitSpecificationRemarks
1Capacity8H2800 pieces
2Casting speedmin6-12 mold
3Casting sizemm330*130
4Casting thicknessmm1.1-3.6
5Cutting mold adjustable rangemm106-150
6Lead pot temperatureºC400-550continuously adjustable
7Lead spoon temperatureºC400-550continuously adjustable
8Mold temperatureºC100-200continuously adjustable
9PowerKW44One machine two pots
10Power sourceAC3F*380V
11Compressed airMpa0.4-0.5
12Dimensionmm4300*1200*2200
13Weightkg1500
2. Paste mixing machine
No.ItemsUnitSpec.
1CapacityKG/time500
2Time cyclemin25-45
3Rotate speedPrm45
4PowerKW22
5Cooling waterMpa0.6Mpa tap water
3. Double side plate pasting machine
1Paste volume150KG
2Suitable grid plateThickness 1,2-4.5mm Width:180-360mm
3Pasting efficiency60-130 pieces/min
4Pasting thickness tolerance<±0.1mm
5Plate weight tolerance±5g
6PowerMain motor:12KW Paste feeding motor 0.75KW
7Air source<0.3m³ >06Mpa. Working 0.5Mpa
6Dimension3660mm*1700mm*1650mm
7Weight2300KG
8Clean modeWater and acid spray
4. Plate surface drying machine

No.
 
Items
 
Specification
 
1
 
Tunnel length
 
13 meters
 
 
2
 
Temperature
25ºC--80ºC
 
3
 
Fan rotate speed
 
3000r/min
 
4
 
Power
 
3KW
 
5
 
Capacity
 
8000-10000 PCS/time
 
6
 
Working mode
 
Batch type
 
7
 
Working time
 
3,5--4.5H/time
5. GH Curing and Drying Chamber
GH-1 curing and drying chamber is composed of main box, sub-box, controlling system.
And there are hot air circulating system, heating system, humidification System,
temperature&humidity control system and air inlet&outlet system between the main box and
sub-box.
6. Automatic plate splitting machine
7. Cast-on-strap machine
As per the current demand and production features, we developed ZHX200 Cast-on-strap
machine, it is used for casting and welding for the plate groups in battery assembling process.
The machine is fully automatic and controlled by a PLC, which has 4 working positions. The
machine needs only 2 operators, for the first position, the operator has to put the plate
groups into the clamp and tighten it, for the 2 nd  position, all the movements(aligning,
flipping, lug brushing, soldering flux brushing, etc.) are automatic. For the 3 rd  position
also fully automatic (aligning, casting, cooling, etc.). The other operator has to take out the
plate group from the clamp into the battery cell.
8. Partition welding machine(for welding the pole ear)
9. Battery tank cap hot sealing and welding machine
10. Screen printer
11. Acid pouring machine(10 heads)
......


This is just for your reference, and we can provide special design service later.

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